Technical cross-section of laminated glass showing PVB and SGP interlayers — glass interlayer calculator
Engineering Tool

Glass Interlayer
Calculator

Compare PVB and SGP interlayer performance for laminated glass installations. Based on the Wölfel–Bennison equivalent thickness method and ASTM E1300 load resistance principles, with full academic citations.

Cited formulasOpen-source engineSingapore standards

Input Parameters

Typical Singapore wind loads: 1.0–2.2 kPa depending on building height and zone.

Calculation Results

Equivalent Thickness
13.36mm
Deflection
0.29mm
Max Stress
8.56MPa
Safety Factor
10.51×
Load Capacity
15.77kPa
Monolithic Equivalent
13.52mm
Engineering Recommendation

The design is conservative with adequate safety margin. Suitable for the specified load.

Methodology

How the Calculator Works

01

Wölfel–Bennison Equivalent Thickness

Laminated glass behaves as a composite plate whose stiffness depends on the interlayer's ability to transfer shear between glass plies. The equivalent thickness method converts the laminate into a monolithic plate of equal bending stiffness.

h_eff = [ h₁³ + h₂³ + 12·Γ·h₁·h₂·z² ]^(1/3)
where z = (h₁+h₂)/2 + t_pv

Γ (gamma) = 0.08 for PVB, 0.82 for SGP. Source: Wölfel & Bennison (2001).

02

Plate Theory Load Analysis

Once equivalent thickness is established, the panel is analyzed as a simply-supported rectangular plate under uniform pressure using coefficients derived from Timoshenko plate theory.

w_max = α · q · a⁴ / (E · h³)
σ_max = β · q · a² / h²

α and β are tabulated coefficients based on aspect ratio. Source: Timoshenko & Woinowsky-Krieger (1959).

03

Safety Factor Verification

The calculated maximum stress is compared against the characteristic bending strength of tempered glass, adjusted for surface condition and load duration.

FOS = f_k · k_mod / σ_max
f_k = 120 MPa (tempered)

A factor of safety ≥ 2.5 is recommended for permanent glazing installations.

04

Singapore Standards Alignment

Wind loads follow SS EN 1991-1-4 with Singapore National Annex. The calculator applies a simplified pressure model based on building height zones common in local practice.

q_design = 0.613 · V² · C_pe · C_pi
V_b = 24–28 m/s (Singapore)

Source: SS EN 1991-1-4 Singapore National Annex.

Reference Data

PVB vs SGP Properties

PropertyPVBSGPUnit
Shear transfer coefficient (Γ)0.05 – 0.150.60 – 0.90
Shear modulus (20°C)0.5 – 2.080 – 120MPa
Tensile strength20 – 2535 – 40MPa
Tear strength~20~100N/mm
Stiffness contributionLow — plies act independentlyHigh — near-monolithic
Moisture resistanceModerate — edge delamination riskExcellent — minimal edge degradation
Acoustic dampingExcellentModerate
Typical relative cost1.0× (baseline)2.5 – 4.0×

Values are representative ranges for architectural glazing interlayers at room temperature under short-duration load. Source: Bennison et al. (1999), Kuraray SentryGlas technical datasheet, Saflex PVB technical datasheet.

References

Academic Citations

1

Wölfel, E. & Bennison, S. (2001). "The Lamination of Flat Glass — A Method for the Determination of the Effective Thickness." Proceedings of Glass Processing Days, Tampere, Finland.

View source
2

ASTM E1300-22 (2022). "Standard Practice for Determining Load Resistance of Glass in Buildings." ASTM International, West Conshohocken, PA.

View source
3

SS EN 16612:2019 (2019). "Glass in building — Determination of the load resistance of glass panes by calculation and testing." Singapore Standards Council.

4

Behr, R.A., Minor, J.E. & Linden, M.P. (1986). "Laminated Glass Units Under Uniform Lateral Pressure." Journal of Structural Engineering, ASCE, 112(8), pp. 1803–1821.

View source
5

Bennison, S.J., Jagota, A. & Smith, C.A. (1999). "Fracture of Glass/Polyvinyl-Butyral (Butacite®) Laminates in Biaxial Flexure." Journal of the American Ceramic Society, 82(7), pp. 1761–1770.

View source
6

Timoshenko, S. & Woinowsky-Krieger, S. (1959). "Theory of Plates and Shells." 2nd ed., McGraw-Hill, New York.

7

Ezzogenics Pte Ltd (2025). "PVB vs SGP Glass Interlayer Calculator — Open Source Engineering Tool." GitHub Repository, MIT License.

View source

Open-Source Engine

This calculator is powered by the open-source PVB vs SGP Glass Interlayer Calculator engine developed by Ezzogenics Engineering and released under the MIT License. The full source code, engineering datasheet tables, and methodology writeup are available on GitHub.

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